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COATGUARD 110

COATGUARD 110

HIGH BUILD EPOXY PRIMER

High Build Epoxy Primer is a two-component, high-solids epoxy polyamide primer engineered to deliver superior adhesion, corrosion resistance, and durability on both concrete and metal surfaces. Specially developed for industrial and commercial environments, it serves as a reliable base coat for a wide range of protective and decorative coating systems.

Ideal for use in flooring, wall systems, tank linings, and structural steel applications, this high-build primer withstands harsh conditions such as chemical exposure, abrasion, and heavy traffic. Its excellent bonding properties make it the preferred choice for factories, warehouses, food processing facilities, and marine or oil & gas infrastructure.

Compatible with epoxy, polyurethane. High Build Epoxy Primer enhances system performance and extends service life — ensuring long-term protection and reduced maintenance costs.

Product Overview

High Build Epoxy Primer is a high-solids, two-component epoxy polyamide primer designed for industrial and commercial use. Engineered for excellent adhesion and chemical resistance, it provides a tough, protective base layer for flooring, walls, metals, and tank linings.

Key Features:

  • High-build application in a single coat

  • Excellent adhesion on concrete, steel, and masonry

  • Superior chemical and abrasion resistance

  • Ideal for aggressive environments (factories, warehouses, refineries)

  • Compatible with a wide range of epoxy and polyurethane topcoats

Recommended For:

  • Warehouse and manufacturing floors

  • Food and beverage processing areas

  • Metal tanks, pipelines, and structural steel

  • Concrete walls and interior plant surfaces

Technical Data

PROPERTIES

Property
 Value
Color
Any Color.
Flash Point (Pensky-Martens Closed Cup)
32°C , 40°C
Calculated Volume Solid
65% ± 2%
Recommended Film Thickness
 3-4mils , 75–100 microns DFT / Coat
Calculated Coverage per Gallon
22m²/gal at 75 microns
Pot Life
60 minutes at 24°C
Application Temperature
20°C – 35°C (surface must be 3°C above dew point)
Mix Ratio
1:1 by volume (Part A : Part B)
Shelf Life
12 months (unopened, stored properly, mixed thoroughly before use)
Viscosity (ASTM D4212)
25sec
Adhesion (ASTM D3359-02)
4B – less than 5%
Storage Conditions
Store in cool, dry area between 4–43°C, away from sunlight and moisture.
Packaging
Gallon Kit (3.785 liters) , Pail (4 and 5 Gallons)
Temperature Resistance (Cured)
Up to 93°C sustained, 121°C intermitted
Drying Time (Touch)
60 minutes at 25°C
Drying Time (Recoat)
3–4 hours at 25°C
Drying Time (Dry Hard)
24 hours
Drying Time (Final Cure)
5-7 days

CHEMICAL RESISTANCE GUIDE

Chemical Type
 Splash & Spillage
Fumes
Acids
Good
Very Good
Alkalies
Good
Excellent
Solvents
Good
Excellent
Fuels
Good
Excellent
Oils
Very Good
Excellent
Salts
Excellent
Excellent
Water
Excellent
Excellent

❗LIMITATIONS: Not recommended for concrete less than one month, any unsound substrate, and substrate with moisture content exceeding 3% as per ASTM D4263, non-hardening sealants and caulking, form- release agents containing wax or oil. Silicone-coated surfaces, expansion joint, soluble stains, asphalt surfaces and areas where water seepage exists.

Application Guide

Surface Preparation

A. Concrete Substrates

    1. Inspect the Surface

        • Ensure concrete is cured for at least 28 days.

        • Check for moisture content; must be below 4% before priming.

  2. Remove Unstable Areas

        • Chip off any “kapak” (unbonded concrete toppings), loose aggregates, laitance, or surface contamination using mechanical means (grinder, chipping gun, or PCD tools).

        • All old paint, curing agents, or contaminants should be stripped using paint strippers or mechanical abrasion.

  3. Grinding & Profiling

      • Grind the surface using 25-grit diamond grinding tools to achieve a profiled, porous finish for better adhesion.

  4. Repair Deep Cracks and Holes

      • Prior to primer application, fill and level deep holes, cavities, or cracks using Coatguard 702 Heavy Duty Epoxy Grout.

      • Allow Coatguard 702 to cure completely before applying primer.

  5. Final Cleaning

      • Vacuum all dust, debris, and loose particles thoroughly. Surface must be dry, clean, and free from any oil or moisture before primer application.

B. Metal Substrates

    1. Rust and Coating Removal

      • Abrasive blast to SSPC-SP10 / NACE No. 2 (Near-White Metal) standard.

      • If blasting is unavailable, power tool clean to SSPC-SP11 standard.

  2. Surface Profile

      • Achieve a profile of 40–75 microns (1.5–3.0 mils).

  3. Cleaning

      • Wipe surfaces with solvent degreaser (e.g., xylene or acetone).

    • Prime immediately to avoid flash rusting.

Mixing Instructions

  • Mix Part A and Part B as per specifications (refer to product label or TDS).

  • Use pre-measured kits for easy and accurate mixing:

    • 1:1 Kit – Both cans (e.g., 1 gallon each) are half-filled. Pour Part B into Part A and mix directly.

    • 1:3 Kit – One gallon of Part A is 2/3 full; pour entire quart of Part B into it and mix thoroughly.

  • Mix mechanically at low speed for 2–3 minutes until uniform.

Paint Application Instructions

  1. Mask Off Unpainted Areas

    • Use painter’s tape or masking film to protect baseboards, drains, equipment edges, and adjacent surfaces.

    • Cover nearby areas with plastic sheets to prevent accidental splatter.

  2. Plan Your Exit

    • Always start painting from the side opposite the exit to avoid painting yourself into a corner.

  3. Application Methods

    • Apply using a roller, brush, or airless spray.

    • Work in small, manageable sections and maintain a wet edge to prevent visible lap marks (streaks or uneven buildup from overlapping dried sections).

    • Do not stop mid-way in large open areas—finish full passes to maintain uniformity.

  4. Environmental Conditions

    • Ensure application is within recommended temperature and humidity ranges (refer to TDS).

  5. Ventilation & PPE

    • Ensure proper airflow. Wear gloves, goggles, and respirators during application.

Next Coating Window

  • Minimum: 3-4 hours at 25°C

  • Maximum: 24 hours

  • If exceeded, clean with vacuum and mop the area, wait till dry before application.

System Use

A. Industrial Floor – High Build Self-Leveling Epoxy System

Purpose: A heavy-duty epoxy system engineered for seamless, chemical-resistant, and high-performance flooring. It’s ideal for facilities that demand durability and easy maintenance under constant foot or equipment traffic.

Best Used In:

  • Manufacturing Plants

  • Warehouses

  • High-Traffic Hallways

  • Industrial Processing Areas

System Composition:

B. Polyurethane Traffic Floor System

Purpose: A UV-resistant and abrasion-tolerant flooring system built for exterior and vehicular traffic zones. Offers excellent flexibility, color retention, and chemical resistance in all weather conditions.

Best Used In:

  • Parking Lots and Garages

  • Outdoor Recreational Areas

  • Pedestrian Walkways and Ramps

  • Driveways and Marking Zones

System Composition:

C. Food Grade Tank Lining System

Purpose: A certified food-safe epoxy lining system designed for chemical resistance and hygienic protection of containment surfaces. Ideal for liquid storage environments that demand purity and corrosion control.

Best Used In:

  • Potable Water Tanks

  • Food & Beverage Containers

  • Chemical Process Tanks

  • Dairy and Brewing Vessels

System Composition:

Related products

Product Overview

High Build Epoxy Primer is a high-solids, two-component epoxy polyamide primer designed for industrial and commercial use. Engineered for excellent adhesion and chemical resistance, it provides a tough, protective base layer for flooring, walls, metals, and tank linings.

Key Features:

  • High-build application in a single coat

  • Excellent adhesion on concrete, steel, and masonry

  • Superior chemical and abrasion resistance

  • Ideal for aggressive environments (factories, warehouses, refineries)

  • Compatible with a wide range of epoxy and polyurethane topcoats

Recommended For:

  • Warehouse and manufacturing floors

  • Food and beverage processing areas

  • Metal tanks, pipelines, and structural steel

  • Concrete walls and interior plant surfaces

Technical Data

PROPERTIES

Property
 Value
Color
Any Color.
Flash Point (Pensky-Martens Closed Cup)
32°C , 40°C
Calculated Volume Solid
65% ± 2%
Recommended Film Thickness
 3-4mils , 75–100 microns DFT / Coat
Calculated Coverage per Gallon
22m²/gal at 75 microns
Pot Life
60 minutes at 24°C
Application Temperature
20°C – 35°C (surface must be 3°C above dew point)
Mix Ratio
1:1 by volume (Part A : Part B)
Shelf Life
12 months (unopened, stored properly, mixed thoroughly before use)
Viscosity (ASTM D4212)
25sec
Adhesion (ASTM D3359-02)
4B – less than 5%
Storage Conditions
Store in cool, dry area between 4–43°C, away from sunlight and moisture.
Packaging
Gallon Kit (3.785 liters) , Pail (4 and 5 Gallons)
Temperature Resistance (Cured)
Up to 93°C sustained, 121°C intermitted
Drying Time (Touch)
60 minutes at 25°C
Drying Time (Recoat)
3–4 hours at 25°C
Drying Time (Dry Hard)
24 hours
Drying Time (Final Cure)
5-7 days

CHEMICAL RESISTANCE GUIDE

Chemical Type
 Splash & Spillage
Fumes
Acids
Good
Very Good
Alkalies
Good
Excellent
Solvents
Good
Excellent
Fuels
Good
Excellent
Oils
Very Good
Excellent
Salts
Excellent
Excellent
Water
Excellent
Excellent

❗LIMITATIONS: Not recommended for concrete less than one month, any unsound substrate, and substrate with moisture content exceeding 3% as per ASTM D4263, non-hardening sealants and caulking, form- release agents containing wax or oil. Silicone-coated surfaces, expansion joint, soluble stains, asphalt surfaces and areas where water seepage exists.

Application Guide

Surface Preparation

A. Concrete Substrates

    1. Inspect the Surface

        • Ensure concrete is cured for at least 28 days.

        • Check for moisture content; must be below 4% before priming.

  2. Remove Unstable Areas

        • Chip off any “kapak” (unbonded concrete toppings), loose aggregates, laitance, or surface contamination using mechanical means (grinder, chipping gun, or PCD tools).

        • All old paint, curing agents, or contaminants should be stripped using paint strippers or mechanical abrasion.

  3. Grinding & Profiling

      • Grind the surface using 25-grit diamond grinding tools to achieve a profiled, porous finish for better adhesion.

  4. Repair Deep Cracks and Holes

      • Prior to primer application, fill and level deep holes, cavities, or cracks using Coatguard 702 Heavy Duty Epoxy Grout.

      • Allow Coatguard 702 to cure completely before applying primer.

  5. Final Cleaning

      • Vacuum all dust, debris, and loose particles thoroughly. Surface must be dry, clean, and free from any oil or moisture before primer application.

B. Metal Substrates

    1. Rust and Coating Removal

      • Abrasive blast to SSPC-SP10 / NACE No. 2 (Near-White Metal) standard.

      • If blasting is unavailable, power tool clean to SSPC-SP11 standard.

  2. Surface Profile

      • Achieve a profile of 40–75 microns (1.5–3.0 mils).

  3. Cleaning

      • Wipe surfaces with solvent degreaser (e.g., xylene or acetone).

    • Prime immediately to avoid flash rusting.

Mixing Instructions

  • Mix Part A and Part B as per specifications (refer to product label or TDS).

  • Use pre-measured kits for easy and accurate mixing:

    • 1:1 Kit – Both cans (e.g., 1 gallon each) are half-filled. Pour Part B into Part A and mix directly.

    • 1:3 Kit – One gallon of Part A is 2/3 full; pour entire quart of Part B into it and mix thoroughly.

  • Mix mechanically at low speed for 2–3 minutes until uniform.

Paint Application Instructions

  1. Mask Off Unpainted Areas

    • Use painter’s tape or masking film to protect baseboards, drains, equipment edges, and adjacent surfaces.

    • Cover nearby areas with plastic sheets to prevent accidental splatter.

  2. Plan Your Exit

    • Always start painting from the side opposite the exit to avoid painting yourself into a corner.

  3. Application Methods

    • Apply using a roller, brush, or airless spray.

    • Work in small, manageable sections and maintain a wet edge to prevent visible lap marks (streaks or uneven buildup from overlapping dried sections).

    • Do not stop mid-way in large open areas—finish full passes to maintain uniformity.

  4. Environmental Conditions

    • Ensure application is within recommended temperature and humidity ranges (refer to TDS).

  5. Ventilation & PPE

    • Ensure proper airflow. Wear gloves, goggles, and respirators during application.

Next Coating Window

  • Minimum: 3-4 hours at 25°C

  • Maximum: 24 hours

  • If exceeded, clean with vacuum and mop the area, wait till dry before application.

System Use

A. Industrial Floor – High Build Self-Leveling Epoxy System

Purpose: A heavy-duty epoxy system engineered for seamless, chemical-resistant, and high-performance flooring. It’s ideal for facilities that demand durability and easy maintenance under constant foot or equipment traffic.

Best Used In:

  • Manufacturing Plants

  • Warehouses

  • High-Traffic Hallways

  • Industrial Processing Areas

System Composition:

B. Polyurethane Traffic Floor System

Purpose: A UV-resistant and abrasion-tolerant flooring system built for exterior and vehicular traffic zones. Offers excellent flexibility, color retention, and chemical resistance in all weather conditions.

Best Used In:

  • Parking Lots and Garages

  • Outdoor Recreational Areas

  • Pedestrian Walkways and Ramps

  • Driveways and Marking Zones

System Composition:

C. Food Grade Tank Lining System

Purpose: A certified food-safe epoxy lining system designed for chemical resistance and hygienic protection of containment surfaces. Ideal for liquid storage environments that demand purity and corrosion control.

Best Used In:

  • Potable Water Tanks

  • Food & Beverage Containers

  • Chemical Process Tanks

  • Dairy and Brewing Vessels

System Composition:

Related products

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